Conversion of waste polypropylene disposable cups into liquid fuels by thermal and catalytic pyrolysis using activated carbon

Main Article Content

Ramesh Babu Aremanda
R.K. Singh

Abstract

Polypropylene plastics are used extensively in packaging and food services for short usage, poses enormous disposal problem and contributing to over 45 % of globally generated plastic waste. Accordingly, the present work is focused on converting waste polypropylene(WPP) disposable cups in to liquid fuels by employing thermal and catalytic pyrolysis processes.  Characterization of WPP disposable cups were performed through proximate and ultimate analyses followed by TGA and found that 86% of its mass degrades in a temperature range of 430 – 603 oC. Effect of temperature in the range of 500 – 650 oC on liquid fuel production at a constant heating rate of 15 oC/min were noted in thermal pyrolysis, an optimum and stable liquid fraction of 76 % with a reaction time of 30 min was recorded at 500 oC. For studies on catalytic pyrolysis, activated carbon (AC) was applied from 470 to 530 oC at variable Feed to Catalyst (F/C) ratio of 1- 4, an optimum liquid yield of 74 % was obtained with a residence time of 35 min at 510 oC and F/C of 3:1. Thermo-physical properties of optimal liquid products were comparable with conventional fossil fuels. XRD and SEM analysis of AC catalyst were showed the presence of carbon at 24o and 42o of 2θ-angle with an apparel pore size of 2 µm.

Article Details

How to Cite
Aremanda, R. B., & Singh, R. . (2022). Conversion of waste polypropylene disposable cups into liquid fuels by thermal and catalytic pyrolysis using activated carbon. Sustinere: Journal of Environment and Sustainability, 6(1), 79–91. https://doi.org/10.22515/sustinerejes.v6i1.190
Section
Articles
References

Al-Salem, S. M., Lettieri, P., & Baeyens, J. (2010). The valorization of plastic solid waste (PSW) by primary to quaternary routes: From re-use to energy and chemicals. Progress in Energy and Combustion Science, 36(1), 103–129. https://doi.org/https://doi.org/10.1016/j.pecs.2009.09.001

API. (1976). API PUBL 4261 Alcohols - A Technical Assessment of Their Application as Fuels. American Petroleum Institute Alcohol Fuels Task Force.

Boustead, I. (2005). “Polypropyleneâ€, Plastics Europe, Ecoprofiles of the European Plastics Industry March, 2005. “Conversion factors.â€

Ciliz, N. K., Ekinci, E., & Snape, C. E. (2004). Pyrolysis of virgin and waste polypropylene and its mixtures with waste polyethylene and polystyrene. Waste Management, 24(2), 173–181. https://doi.org/https://doi.org/10.1016/j.wasman.2003.06.002

Circular. (2016). McDonald’s UK To Trial Plastic-Coated Paper Cup Recycling. Circular. https://www.circularonline.co.uk/news/mcdonalds-uk-to-trial-plastic-coated-paper-cup-recycling/

Duryodhan, M. (1996). Overview of polymer recycling Technologies. In A. G., A. S.L., & S. Russo (Eds.), Comprehensive Polymer Sciences (pp. 605–664).

Filho, J. G. A. P., Graciliano, E. C., Silva, A. O. S., Souza, M. J. B., & Araujo, A. S. (2005). Thermo gravimetric kinetics of polypropylene degradation on ZSM-12 and ZSM-5 catalysts. Catalysis Today, 107–108, 507–512. https://doi.org/https://doi.org/10.1016/j.cattod.2005.07.065

Gaurh, P., & Pramanik, H. (2018). Thermal and catalytic pyrolysis of plastic waste polypropylene for recovery of valuable petroleum range hydrocarbon. International Journal of Research In Science & Engineering, CHEMCON Sp, 228–233.

Geyer, R., Jambeck, J. R., & Law, K. L. (2017). Production, use, and fate of all plastics ever made. Science Advances, 3(7), e1700782. https://doi.org/DOI: 10.1126/sciadv.1700782

IEO. (2016). International Energy Outlook 2016.

Jambeck, J. R., Geyer, R., Wilcox, C., Siegler, T. R., Perryman, M., Andrady, A., Narayan, R., & Law, K. L. (2015). Plastic waste inputs from land into the ocean. Science, 347(768), 768–771. https://doi.org/DOI: 10.1126/science.1260352

Kim, J. R., Kim, Y. A., Yoon, J. H., Park, D. W., & Woo, H. C. (2002). Catalytic degradation of polypropylene: effect of dealumination of clinoptilolite catalyst. Polymer Degradation and Stability, 75(2), 287–294. https://doi.org/https://doi.org/10.1016/S0141-3910(01)00231-2

Kumar, A., & Sharma, M. P. (2014). GHG emission and carbon sequestration potential from MSW of Indian metro cities. Urban Climate, 8, 30–41. https://doi.org/https://doi.org/10.1016/j.uclim.2014.03.002

Lebreton, L. C. M., Zwet, J. van der, Damsteeg, J.-W., Slat, B., Andrady, A., & Reisser, J. (2017). River plastic emissions to the world’s oceans. Nature Communications, 8(1), 1–10. https://doi.org/DOI: 10.1038/ncomms15611

Lin, Y.-H., & M.-H.Yang. (2007). Chemical catalysed recycling of waste polymers: Catalytic conversion of polypropylene into fuels and chemicals over spent FCC catalyst in a fluidised-bed reactor. Polymer Degradation and Stability, 92(5), 813–821. https://doi.org/https://doi.org/10.1016/j.polymdegradstab.2007.01.028

MacVey, M. (2017). McDonalds’ Switch to Paper Cups Source of New Demand for International Paper. http://dismalscience.journalism.cuny.edu/2014/04/13/mcdonalds-switch-to-paper-cups-source-of-new-demand-for-international-paper/

Marcilla, A., Gómez, A., Reyes-Labarta, J. A., & Giner, A. (2003). Catalytic pyrolysis of polypropylene using MCM-41: kinetic model. Polymer Degradation and Stability, 80(2), 233–240. https://doi.org/https://doi.org/10.1016/S0141-3910(02)00403-2

Miskolczi, N., Bartha, L., Deák, G., & Jóver, B. (2004). Thermal degradation of municipal plastic waste for production of fuel-like hydrocarbons. Polymer Degradation and Stability, 86(2), 357–366. https://doi.org/https://doi.org/10.1016/j.polymdegradstab.2004.04.025

Miskolczi, Norbert, Wu, C., & Williams, P. T. (2017). Pyrolysis of Waste Plastics Using Catalysts: Activated Carbon, MCM-41 and HZSM-. International Journal of Chemical Engineering and Applications, 67–74. https://doi.org/doi: 10.18178/ijcea.2017.8.1.632

Omnexus. (n.d.). The Definitive Guide to Polypropylene (PP). https://omnexus.specialchem.com/selection-guide/polypropylene-pp-plastic

Onu, P., Vasile, C., Ciocı̂lteu, S., Iojoiu, E., & Darie, H. (1999). Thermal and catalytic decomposition of polyethylene and polypropylene. Journal of Analytical and Applied Pyrolysis, 49(1–2), 145–153. https://doi.org/https://doi.org/10.1016/S0165-2370(98)00109-0

Panda, A. K., & Singh, R. K. (2004). Catalytic performances of kaoline and silica alumina in the thermal degradation of polypropylene. Journal of Fuel Chemistry and Technology, 29(3), 198–202. https://doi.org/https://doi.org/10.1016/S1872-5813(11)60017-0

Parku, G. K., Collard, F.-X., & Görgens, J. F. (2020). Pyrolysis of waste polypropylene plastics for energy recovery: Influence of heating rate and vacuum conditions on composition of fuel product. Fuel Processing Technology, 209, 106522. https://doi.org/https://doi.org/10.1016/j.fuproc.2020.106522

Qinglan, H., Chang, W., Dingqiang, L., Yao, W., Dan, L., & Guiju, L. (2014). Production of hydrogen-rich gas from plant biomass by catalytic pyrolysis at low temperature. International Journal of Hydrogen Energy, 35(17), 8884–8890. https://doi.org/https://doi.org/10.1016/j.ijhydene.2010.06.039

Ratcliffe, A. (1994). Mechanical recycling of plastics: Environmental performance and economics. Industry and Environment, 17(3), 12–15.

Research and Market. (2020). Plastic Market Size, Share & Trends Analysis Report by Product (PE, PP, PU, PVC, PET, Polystyrene, ABS, PBT, PPO, Epoxy Polymers, LCP, PC, Polyamide), by Application, by End-use, by Region, and Segment Forecasts, 2020 - 2027.

Ritchie, H., & Roser, M. (2018). Plastic Pollution. Our World in Data. https://ourworldindata.org/plastic-pollution

Sharuddin, S. D., FaisalAbnisa, Daud, W. M. A., & KheireddineAroua, M. (2017). Energy recovery from pyrolysis of plastic waste: Study on non-recycled plastics (NRP) data as the real measure of plastic waste. Energy Conversion and Management, 148, 925–934. https://doi.org/https://doi.org/10.1016/j.enconman.2017.06.046

USDOE. (2006). Biodiesel Handling and Use Guideline. Third Edition. National Renewable Energy Lab. (NREL), Golden, CO (United States).

Zhao, Y., Wang, W., Jing, X., Gong, X., Wen, H., & Deng, Y. (2020). Catalytic cracking of polypropylene by using Fe-SBA-15 synthesized in an acid-free medium for production of light hydrocarbon oils. Journal of Analytical and Applied Pyrolysis, 146, 104755. https://doi.org/https://doi.org/10.1016/j.jaap.2019.104755